Vacuum Components

Process data readouts on a smartphone: Safety through transparency

In automation technology, visualization of the relevant process data is becoming more and more important. Users require reliable information on the safety of facilities and individual components. This is necessary for resolving faults and carrying out precautionary maintenance, for example. That is why, for years, vacuum specialist Schmalz has been pressing ahead with integrated communications from gripping system components all the way up to the management level. Now the company is taking the next step. Near-field communication (NFC) protocols allow data from intelligent vacuum components to be read directly from the processor of a device to a mobile end device, opening up totally new opportunities for optimizing production processes.

Power – when you need it: The new basic ejector SBPL

The vacuum specialist Schmalz is extending its range of vacuum generators with very high suction rates with the launch of the new basic ejector SBPL (Schmalz Basic Pump Large). It is particularly well suited for safe handling of various workpieces and enables short cycle times.

New bellows suction cup from Schmalz for safe and dynamic handling

To support efficient handling in the packaging industry, Schmalz presented the new SPB2 bellows suction cup at the Fachpack trade show. It can be used with cardboard box and tray erectors, for example, which require particularly high suction cup stroke, dynamic performance and wear resistance.

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Vacuum Gripping Systems

Grasping Gripping: From Customer Order to Custom System Solution

When a customer request arrives at the vacuum specialists Schmalz, a process involving multiple precisely coordinated steps is triggered at headquarters in Glatten. From concept development to engineering and then on to commencement of operations on site, the vacuum experts work hand in hand with the customer. From their perspective, gripping means understanding the customer requests and requirements, grasping the ideas at an abstract level and then implementing them in a customized system solution.

Schmalz suction spiders transport sensitive PVC sheets gently and securely

Kömmerling represents the top brand for window profiles and PVC products. The company based in Pirmasens is among the world leaders in the production of plastic sheets and its innovations have been a feature of the sector for a long time. Kömmerling uses suction spiders from the vacuum specialist Schmalz in order to stack the finished sheets from the production line on to pallets. These ensure increased process reliability, protective transport and higher throughput.

Vacuum Layer Gripping System SPZ Forklift from Schmalz Boosts Efficiency at Develey

Develey Senf & Feinkost GmbH is currently a hive of activity. June to September is gherkin season and up to ten production lines are running in parallel at the Pfarrkirchen plant in Lower Bavaria. Each day between 200 and 250 tons of cucumbers are processed to make pickled gherkins, which then have to be palletized and shipped. For the past year, Develey has been using the vacuum layer gripping system SPZ Forklift from J. Schmalz GmbH together with a pallet truck to carefully handle the jars. This method has enabled the gourmet food specialist to optimize its material flow and make work stations more ergonomic.

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Vacuum Handling Systems

Telescopic Belt Conveyor Cargo Switch

Loading and unloading of containers, trucks, swap bodies and unit load devices (ULDs) is a particular challenge in materials handling. At airports, for example, the demand is growing for reliable solutions by which baggage can be handled quickly and gently. Schmalz presents the CargoSwitch: a new development to satisfy all these requirements, a flexible telescopic belt conveyor enabling efficient, dynamic transport of general cargo.

Vacuum tube lifter from Schmalz: Ergonomic movement of heavy wooden boards

The Swiss joinery business Ziehli stands for craftsmanship and precision in the field of furniture construction. From its base in Lobsigen, north west of Berlin, the company creates custom products tailored to customer requirements, which naturally requires a great deal of flexibility. The employees in Ziehli’s production facilities have recently welcomed an able new assistant in the form of the Schmalz JumboErgo 300 vacuum tube lifter. It allows for more ergonomic handling of heavy and unwieldy wooden boards, while also optimizing the production process.

Schmalz Introduces Vacuum Lifters for Ground Conveyors

Electrically operated ground conveyors play a central role in logistics centers and intra-logistics. 2014 was a record year for this market segment. At the same time, the need for lifting aids in warehousing and picking technology is also increasing in order to improve efficiency on the one hand and take the strain off employees on the other – especially against the backdrop of shifting demographics. J. Schmalz GmbH is staying abreast with these developments, offering an integrated solution based on vacuum tube lifters and electrical stackers. The tube lifter is attached directly to the floor conveyor and allows you to move loads with ease.

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Vacuum Clamping Systems

Schmalz vacuum blocks for CNC woodworking machines from Biesse: The innovative alternative

The Dittus carpentry workshop manufactures high-quality wood shop fittings and interior furnishings. To meet its customers exacting demands for quality and delivery times, the company uses a 5-axis CNC woodworking machine from the Italian manufacturer Biesse, with vacuum blocks serving as the clamping solution. But instead of the factory-fitted vacuum blocks, Dittus employs an alternative product from the vacuum specialist Schmalz: The Schmalz blocks are extremely durable, with a modular design and convincing price-performance ratio. Workpieces of varying dimensions are clamped securely and without damage.

Schmalz Offers Cost-Effective Alternative to Original Replacement Blocks

Schmalz has developed new vacuum blocks to use with the CNC wood machining centers manufactured by the Italian company Biesse. The vacuum blocks represent a genuine alternative to original replacement blocks for a number of reasons: Not only are they extremely robust and able to hold the workpiece securely in the correct position, they also offer excellent value for money.

New Brochure from Schmalz: Clamping Solutions for CNC Machining

In the company's latest brochure, J. Schmalz GmbH informs readers about its innovative vacuum clamping systems for CNC machining. On 32 pages, the clearly organized, richly illustrated brochure provides a comprehensive overview of the options for designing more efficient production processes with the help of a vacuum system.

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Schmalz presenta cada año sus productos en numerosas ferias.